Most of us have at some
point in time attended a seminar or talk on Benchmarking or read a book or
article on this subject. This is no new
topic but I would like to visit the basic intent and purpose of benchmarking;
though I will not get into the detail steps of benchmarking.
Benchmarking can be defined
as the process of improving performance by continuously identifying,
understanding and adopting outstanding practices and processes found inside and
outside the Organization. I think the most difficult part is to recognize a
process outside our sphere of control and to accept and adopt it; for which we
must have the ability to transcend the "not invented here" syndrome. Organizations must be enthusiastic about
adopting and learning ideas outside the organization. This is a key
characteristic of a "learning organization"; and Eastman Kodak's expression of
a learning organization is worth mentioning, "The decision to do
benchmarking becomes no big issue in organization where there is a "learning
leader' on the top of the heap. This
organization behaves as a learning organization. I asked a manager how his benchmarking efforts were going. He said, "We are no longer asking, why, we
are asking how." If organizational
leaders are no longer asking, "Why do I have to do this?" and instead they are
asking, "How do I do this?" you are halfway there"; unquote. I think in an era where most big
organizations adopt the business unit vertical organization structure, it's
important to learn to adopt practices from other verticals within the
organization.
Legends
such as Henry Ford have used benchmarking; and it is said that by observing
production methods in a Chicago slaughter house, Henry Ford got the inspiration
for assembly line manufacturing. Another example is that of Telecommunication
giant GTE discovered how to improve its field service by studying that of an
elevator company. And I understand that
Ritz-Carlton hotel chain revamped its housekeeping process after benchmarking a
competitor's hotel. So the key is to
search, find and learn; and not to worry if we are learning from an unrelated
industry or from a competitor.
In our company we have a
corporate repository of all the successfully demonstrated practices (SDPs)
within the organization. People across
the globe are encouraged to upload success stories from their area of responsibility
into the SDP repository. The repository will also have synopsis of several
closed green belt and black belt six sigma projects. One could also place a standing request for updates by mail, when
a particular category of SDP is uploaded.
Practice
Vs Performance: It
is to be noted that benchmarking focuses on how to improve any given process by
exploiting "best practices" rather than merely measuring the "best
performance". Best practices are the
cause of best performance. Hence when we mention "best -in-class" we are
actually talking of the best practice, though best practice eventually leads to
best performance. Just like in cricket, if we benchmark Sachin Tendulkar's
batting we are not targeting the centuries he scored but how he bats, the style
of strokes, how different ball deliveries are handled, the bat selection, the
practice and so on.
Not benchmarking I think is
a loss, especially when there is a good practice in the same organization but
in a different vertical or business unit. When there is a proven practice just
across the road in another factory of the same organization, the best thing to
do is to walk across and learn and adopt it.
Imagine a new Quality manager joining a business unit of the
organization and hiring a consultant to develop and implement Quality
Management Systems, when everything is available on a platter in another
vertical next door. Reinventing the wheel is a huge waste of time; speed is
what business
calls for.
If you Google on
"Benchmarking" there are hundreds of sites thrown up and one such site I found
is the Benchmarking Exchange, which is a online benchmarking and Best Practices
Network, I guess you could get a lot of information there. Also listed are the
top 10 benchmarking organizations. The International Benchmarking Clearing
House, a service of the American Productivity and Quality Centre, has adopted a
common "Benchmarking Code of Conduct" to contribute to efficient, effective and
ethical benchmarking. Without getting into the nitty-gritty's of benchmarking
code and process, I would urge organizations to tread the path of a "Learning Organization" if not so already,
and to keep eyes and ears open to benchmark the best processes which are freely
available today. I am reminded of how the MD of our Shanghai facility sent the
Operational Excellence team to have lunch at a Japanese Sushi bar, to see how
concepts of Lean Manufacturing was used in the food service; which could be
applied in manufacturing.
Trade organizations such as
CII, MAIT and ELCINA normally organizes factory visits for their members to
help learn and benchmark the best practices and I think one must use these
forums to get an insight of the good practices in other organizations.
Pradeep Kumar E.T. A Master
Black Belt in Six Sigma , is the Country Manager- Operational Excellence with
Tyco Electronics Corporation India Pvt Ltd. Feedback can be e- mailed to
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Issue BG76 July07
Related Items:
Analog Devices Enables Superior Image Quality In P
Automation
Capacity and Capability
Capturing customer’s perception in true spirits
CII-Institute of Quality Announces Six Sigma Winne
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